FPS designs and manufactures custom Single‑Stage Conventional Fryers and Two‑Stage Fryers for modern French fry production. The Two‑Stage Fryer is essential for achieving optimal quality in coated potato products.
Stage A ensures proper singulation as the batter sets, reducing the risk of clumping or “marriages” that negatively affect product quality.
Stage B provides even, controlled cooking, allowing partially cooked fries to be processed at higher bed depths. Increased oil flow moves through the product to create the signature crispy, golden exterior while maintaining a moist, fluffy interior.
FPS engineers use Computational Fluid Dynamics (CFD) to custom‑design oil inlet and outlet geometry, optimizing oil distribution, temperature control (ΔT), and overall product quality. The system incorporates four stages of oil filtration to ensure clean return oil and superior finished product consistency.